PCM Design for PCP in horizontal & deviated wells

A rod-driven PCP system installed in deviated/horizontal wells must be designed to handle the interaction between the rod string and tubing that can cause the following failures;

  • High rod torsional loading
  • High contact loads (tubing & rod wear)
  • Rod string fatigue

The following parameters should be considered when designing a PCP in deviated/horizontal wells:

  • Max. Dog Leg Severity (°/100ft) along rod string and at pump
  • Inclination (°) at pump setting depth
  • Rod string type
  • Production conditions

PCM has defined design guidelines which take into account the parameters detailed above for deviated/horizontal wells using our proprietary PCM Design Software. It automatically calculates contact loads and shows the operator where centralizers should be placed.

PCM Design for PCP in deviated and horizontal wells
PCM case study for highly deviated wells

HEAVY OIL CASE STORY

  • Location: South America
  • Well Type: Horizontal
  • API°: 8° API
  • Production: 2500 BFPD
  • Well Inclination: 90° (70° @pump)
  • Max DLS (°/100 FT): 9° / 100 FT
  • Horizontal Drain Depth:  700 m TVD
  • Casing/Tubing: 9.5/8“ -  4.1/2“
  • Rod String: 1.1/8“  + PCM Centralizers
  • Run Life: 24 Months & Running

MEDIUM OIL CASE STORY

  • Location: Africa
  • Well Type: Horizontal / Shallow
  • API°: 22° API
  • Production: 200 BFPD
  • Well Inclination: 55° (35° @pump)
  • Max DLS (°/100 FT): 14° / 100 FT
  • Horizontal Drain Depth:  350 m TVD
  • Casing/Tubing: 7“  - 3.1/2“
  • Rod String: Hollow Rods 1.9 “  OD
  • Run Life: 17 Months & Running
PCM case story for deviated wells